Forging

FORGING

Forging is a manufacturing process that involves shaping metal through the application of localized compressive forces. It is typically used to create strong, durable, and precisely shaped metal components. Here’s a general overview of the forging process:

Selection of Raw Materials

Material: Common metals used for forging include carbon steel, alloy steel, stainless steel, aluminum, brass, and copper. The choice depends on the required properties of the final product, such as strength, hardness, and corrosion resistance.

Preheating

  • Purpose: To improve the material’s plasticity and reduce the risk of cracking during forging.
  • Temperature: The metal is heated to a temperature below its melting point but high enough to make it more malleable.

Forming the Billet

  • Process: The heated metal is shaped into a preliminary form, often in the form of a cylindrical billet or bar.
  • Methods: This can be achieved through processes like casting, extrusion, or rolling.

Die Preparation

  • Material: Dies are typically made of high-strength tool steel or die steel.
  • Design: Dies are designed based on the desired final shape of the forged part.